Glass/Ceramic State Flame-retardant Functional Powder

Product Overview

Glass/Ceramic State Flame-retardant Functional Powder is an eco-friendly new inorganic functional powder material. Under normal pressure in the -100°C ~1400°C, it does not chemically react with various metals and inorganic substances, but it can form a single layer or multiple layers of oxygen-insulating and fire-resistant “film wall structure layer” on the surface of organic substances. It is widely used in flame-retardant plastic, rubber, glue, clothe, cable skin, socket and sealing rubber part.

When impacted with high temperature, it has following reactions:

1. Reacts with organic free radicals to become non-combustible;
2. Melts and seals into a “glassy wall structure” heat-resisting layer;
3. Absorbs heat and melts into a glassy wall heat-resisting layer to isolate oxygen;
4. Cool down to form a eutectic glass/ceramic “dropless hard shell layer”;
5. In the end, it becomes a rigid, insulating, dense (impermeable) glassy stable substance.

Product Features

1. Glass/Ceramic State Flame-retardant Functional Powder melts into a glass/ceramic state at low temperature. When it reaches about 350°C, began to melt into a liquid state. The higher the temperature, the lower the viscosity. It has different viscosity at different temperature. Under normal pressure in 500°C-1400°C, it stays in a stable liquid state.
2. Good compatibility. Easy to disperse with various fillers and resins.
3. The process span is large. Suitable for the temperature resistance limit of 800 °C, which covers many rubbers, plastics and resins, etc.

Product Data

Product Data
Product Code	DM95-S700	DM95-G730	DM95-G750
Softening Point	350°C	350°C	350°C
Heat-resistant temperature	<700°C	<730°C	<750°C
Average particle size	4.5μm	5.0μm	4.5μm
Bulk density	1.26	1.29	1.28
Oil absorption	25	25	25
Mohs hardness	4.3	4.6	4.8
Mohs hardness after baked	>2	>2	>2
pH value	7.8	7.2	7.2
Whiteness	≥86.0	≥93.0	≥93.0
Microscopic shape	Nearly spherical	Nearly spherical	Nearly spherical
Heavy metal	N/A	N/A	N/A

Application: High-temp Resistant Powder Coating

Formula 1: Electric baking at 500°C

Materials	Function	Recommended Ratio	Median Ratio
mixed resin (Epoxy resin: Silicone resin=2:1)	Carrier	100	100
DM95-G730	Film formation & Carrier	80-100	90
Pigments	Functional filling	0-8	5
Curing agent	Curing/vulcanizing	2-4	3
Other functional additives		Several	Several
Adjust formula according to your application

Formula 2: Open fire at 500°C

Materials	Function	Recommended Ratio	Median Ratio
mixed resin (Epoxy resin: Silicone resin=1:2)	Carrier	100	100
DM95-G730	Film formation & Carrier	50-70	60
DM95-G750		20-40	30
Pigments	Functional filling	0-8	5
Curing agent	curing/vulcanizing	2-4	3
Other functional additives		Several	Several
Adjust formula according to your application

Application: the silicone rubber skin of the cable

Formula 1: General

Materials	Function	Recommended Ratio	Median Ratio
Polysiloxanes di-Me Me vinyl vinyl group-terminated 50A (rubber:pyrogenic silica=2:1)	Carrier	100	100
DM95-G750	Film formation & Carrier	90-110	100
Pigments	Functional filling	0-8	5
Platinum catalyst (500ppm)	Curing/vulcanizing	6-8	7
Other functional additives		Several	Several
Adjust formula according to your application

Formula 2: Anti-corrosion and low hardness

Materials	Function	Recommended Ratio	Median Ratio
Polysiloxanes di-Me Me vinyl vinyl group-terminated 40A (rubber:pyrogenic silica=5:2)	Carrier	100	100
DM95-G730	Film formation & Carrier	50-70	60
DM95-G750		20-40	30
Pigments	Functional filling	0-8	5
Platinum catalyst (500ppm)	curing/vulcanizing	6-8	7
Other functional additives		Several	Several
Adjust formula according to your application